Battling the Silent Battery Killer: A Guide to Preventing Parasitic Draws in Fleets

Picture of a school bus in a parking lot

Imagine this: a fleet of buses, essential to daily operations, unexpectedly goes dead in the yard, leaving schedules in disarray and potentially stranding passengers. This isn't just a hypothetical scenario; it's a costly problem faced by fleet managers, often attributed to a "parasitic draw". This has the negative effect of damaging and draining your vehicle's power even when it's turned off, leading to significant operational headaches and expenses. Understanding what a parasitic draw is and implementing proper procedures and battery selection are crucial steps to mitigate this issue.

What is a Parasitic Draw?

In simple terms, a parasitic draw occurs when electrical components in a vehicle continue to consume power even after the ignition is switched off. While a small, constant draw is normal for things like the clock or radio memory, excessive parasitic draws indicate a problem. Common culprits in modern fleets, especially buses, include GPS modules, camera systems, and even electric door switches. If these systems are not properly powered down, they will continuously discharge the batteries. This leads to the battery being drained over time, particularly when vehicles are sitting idle for extended periods.

Case study: School buses that sat unused for a week during extremely cold temperatures (-36°C) became so deeply discharged that they couldn't start when needed again. In some cases, the voltage dropped so low that the vehicles couldn't even recognize the battery was present. While the cold weather didn't directly damage the batteries, it exposed the underlying issue: the batteries had insufficient charge after sitting idle with parasitic draws slowly draining them. This highlights that the problem wasn't faulty batteries, but rather an undiagnosed discharge issue that went unnoticed until the extreme conditions revealed it.

 

The Costly Impact on Your Fleet

The consequences of parasitic draws extend beyond simply replacing a dead battery. They lead to significant downtime, increased labour costs for diagnostic work and battery replacement, and potential service calls. In the school bus industry, where vehicles experience considerable downtime, especially during long school breaks and holidays, these issues are particularly prevalent. Newer buses, with their increased technological features and "bells and whistles," are often more susceptible to parasitic draws due to more onboard electronics. The inability to pick up kids or the breakdown of essential agricultural machinery due to a dead battery directly impacts operations and profitability.

Preventative Measures: Following Proper Procedures

Mitigating parasitic draws requires a multi-faceted approach, starting with fundamental operational procedures:

Mandate Proper Power-Down Procedures: This is perhaps the most critical step. Fleet operators and drivers must be trained to follow the correct power-down procedures to eliminate all unnecessary electrical loads. Often, drivers simply hop out and forget about it, treating it as a "bus or technician problem" rather than a "user problem". Ensuring everything is properly shut down is the first line of defense against parasitic draws.

Robust Maintenance Schedules: Regular, thorough maintenance, including quarterly Preventative Maintenance Logs (PMLs), is essential to identify potential issues early. Unfortunately, understaffed service garages often overlook these critical checks, especially if a bus appears to be running fine. For school buses, an annual full teardown could help ensure battery health.

Managing Downtime Effectively: For vehicles that sit unused for extended periods, such as school buses during summer or agricultural equipment in the off-season, proactive measures are vital. This includes bringing them in for PMLs before and after downtime, maintaining batteries with solar charge maintainers, or performing rotational charging to top them up regularly.

Strategic Battery Selection: Choosing the Right Heartbeat

Beyond procedural adherence, selecting the correct battery for your fleet's application is paramount. The battery is, after all, the "heartbeat" of the vehicle.

Shift to AGM or Dual-Purpose Batteries: Many OEMs, like Volvo, have already transitioned from standard flooded batteries to Absorbent Glass Mat (AGM) products for newer vehicles. The reason is simple: AGM and dual-purpose batteries are specifically designed to handle the greater discharge demands of modern fleets and vehicles with their array of auxiliary loads. These "micro-cyclical" options are better equipped to compensate for power draws.

Beware of Misleading Information: Do not be swayed by the false economy of cheaper, lower Cold Cranking Amp (CCA) batteries (e.g., a standard 750 CCA battery) as replacements for dual-purpose or AGM batteries. While they might save on upfront cost, they lack the internal technology (like thicker plates and more electrolyte) needed to meet the demands of contemporary vehicles and withstand continuous draws. Choosing the wrong battery is "asinine" and "backwards," often leading to premature failure.

Key Takeaways for Fleet Managers

Parasitic draws are a significant and often overlooked challenge for fleet managers. While diagnosing them fully requires extensive data, the path to mitigation is clear:

  • Educate and Enforce: Ensure all personnel understand and adhere to proper power-down procedures.
  • Prioritize Maintenance: Implement and stick to robust maintenance schedules.
  • Invest Wisely in Batteries: Always choose the right battery technology, like AGM or dual-purpose options, that can handle the auxiliary loads and demands of your modern fleet.
  • Seek Solutions: Companies like Canadian Energy offer mobile power solutions, including solar maintainers and chargers, to address discharge issues.

By focusing on these areas, fleet managers can significantly reduce the risk and impact of parasitic draws, ensuring their vehicles are ready to go when needed and saving substantial costs in the long run.